Our
PRO VAN KITS 
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Our PRO VAN INSULATION KITS

There are multilple methofds to insulate a van. Pro Van Kits has found that rigid foam parbs provide the best insualtion per dollar. With our cnc machined templates we can cut and install 1" thick insulation in van walls in under 30 minutes. In addition, we add a second tthayer of 1/4 rigid foam to thermally isolate all the interior walls from all metal frames in the van. We based the design on thermal principles of conductive, convective, and radiant heat transfer.

In addition to the walls in the van, the floors and ceiling have a layour of insulation. The floors have 1" of rigid foam and the ceilings of .25". Floor insulation is dropped into

We cut all wall insulation panels using templates created by our CNC machines. Once cut to fit precisely into wall cavities in the van spray foam insuluation then locks them into place and elminates any air flow from the metal walls of van to interior walls. On average it takes just under an hour to insulate the walls in a Pro Van Kits build.

Pro van Kits uses a unique standoff design in our flow inlsuation. The load or any weight on teh van's subloor is transferred through the standoffs to the metal floor of the floor chassis. The design also adds an airgap between the sublfoor increaing the overall insultion capacity of the flooring.

Whe we cut the ceiling panles we cut the insulation at the same time. The ceiling and insulation is precisely match. There is no metal support beams in the ceiling that are not insulated from the interior of the van.

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CNC BASICS AT PRO VAN KITS

Pro van kits are made possible by the use of sophisticated CNC machines driven by 3D CAD models. Our 4 x 8 foot CNC machines can precisely mill a plywood sheet with accuracy of .016 inches in just a few minutes. The machine moves one or more router bits (machine can automatically can change the router tool) permitting fabrication of mutiple parts from a single sheet of plywood. They operate on 3 axes: an X (length), Y (width), and Z (height). Trying to accomplish the same complex router head patterns by hand would take days.